Tag Archives: roller pulley

China supplier Electric Motorized Drive Head Steel Smooth PE PU Rubber Ceramic Surface Coated Lagging Roller Idler Belt Conveyor Drum Pulley of Conveyor System Component Parts idler pulley

Product Description

High Performance Pulley for Belt Conveyors

 

BRIEF INTRODUCTION

Our company has adopted proprietary technology and equipment imported from German PWH company for the design and manufacturing of various pulleys . As a key component of the conveyor, the pulley should have high reliability. Our company’s R&D center has improved the pulley structure, reduced structural stress, and increased the lifespan and reliability of the pulley group through finite element analysis and optimization calculations. Our company’s pulley is manufactured from specialized high-end manufacturing equipment and has achieved serialized and large-scale production.

We have produced conveyor pulleys for belt width up to 2.4 m, pulley diameter up to 1.8 m, and maximum tension up to 300 tons.

PRODUCT INFORMAITON

 

Product Name Pulley
Adhesive Material smooth, ordinary rubber, wear-resistant rubber, UHMW-PE, rubber ceramic, etc..
Adehensive Treatment glued or casted
Carrying Capacity light, medium and heavy type
Connection Mode Shafts and wheels of the medium and heavy-duty pulley are connected by expansion sleeves.
Pulley Pipe made of Q235B carbon steel, with high roundness and straightness ensuring rotation balance
Shaft 45 # round steel or according to your requirements;
ultrasonic inspection, quenching and tempering treatment, strict control of key fit size tolerances, greatly extending service life.
Bearing Brands Havalo, SKF, FAG, SNK or according to your requirements
Bear Seat  Integral bearing seat, partial bearing seat
Color bright red paint or according to your requirements

VARIOUS TYPES OF PULLEY ADHESIVE SURFACE
 

BEARING SEAT MODE
 

TECHNICAL SPECIFICATIONS & PARAMETERS

 

Technical Parameters for Belt Conveyor Pulley
Belt Width (mm) Pulley Standard Diameter without Adhesive Layer(mm) 
650   200,250,320,400,500,630
800   200,250,320,400,500,630,800,1000,1250
1000   250,320,400,500,630,800,1000,1250,1400,1600
1200   250,320,400,500,630,800,1000,1250,1400,1600
1400   320,400,500,630,800,1000,1250,1400,1600
1600   400,500,630,800,1000,1250,1400,1600
1800   250,400,500,630,800,1000,1250,1400,1600
2000   400,500,630,800,1000,1250,1400,1600

 

Technical Parameters
1 Outer Circle Diameter D Deviation  200   ≤  1.5
 400   ≤  2.0
 1000 ≤  2.5
2 Radial Runout of Outer Circle  D  ≤  200 ;   without adhesive 0.3  ;with adhesive 0.5
 200 <  D  ≤ 800 ;   without adhesive 0.6;    with adhesive 1.1
 800  < D  ≤ 1600 ; without adhesive 1.0;    with adhesive 1.5
 1600 < D ≤ 1800 ;  without adhesive 1.5;    with adhesive 2.0
3 Static Balance Accuracy  G40

 

PROCESS FLOW OF PULLEY
 

Our company is equipped with necessary equipment for processing pulleys, such as large oil pressure machines, rolling machines, specialized pulley automatic explosive welding operators, large diameter lathes, boring machines, ultrasonic flaw detectors, static balancing devices, pressure casting machines, etc. Due to the special correction process adopted by the company, the pulley pipe skin is rounded before processing, and the pulley pipe wall is uniform after processing, thereby ensuring that the pulley has high static balance performance and high mechanical performance.

PRODUCT FEATURES

For pulleys with complex forces, large loads and used in heavy working conditions, they all adopt a cast welded structure and expansion sleeve connection. Compared with traditional drums in China, this type of drum mainly has the following characteristics :
(1) The structural parameters of the pulley are advanced and reasonable, and there is a dedicated computer calculation program to determine the shaft diameter, cylinder skin thickness, wheel amplitude plate shape and spacing, as well as the position of the circumferential weld seam set at the position where the stress is minimum and the number of cycles is minimum.
(2) The key technology of using single sided welding and double sided forming ensures the quality of the weld seam.
(3) The expansion sleeve connection is used between the drum hub and shaft, which not only solves the problem of key connection stress concentration that has been existing for many years and the technical difficulties of manufacturing and installing axial double keyways, but also achieves overall quenching and eliminates welding internal stress.

(4) The circumferential and longitudinal welds of the pulley have undergone non-destructive testing, and the casting quality of the wheel hub has undergone magnetic particle or ultrasonic testing.
(5) The total radial runout of the outer circle after roller casting is less than 1mm.
(6) All drums undergo static balance tests before leaving the factory to achieve G40 accuracy.
(7) All driving pulley and directional pulley with high stress have undergone finite element analysis to ensure that the stress and strain of the rollers meet the requirements.

Due to a series of measures taken, the pulley group produced by SK has a reasonable structure, large bearing capacity, and reliable performance. And it overcomes the problem of fatigue fracture at the welding seam of the existing pulley plate in China. The pullley (including the welding part) is guaranteed to have a rotational fatigue strength of over 108°.

WORKSHOP OF FINISHED PULLEIES

PACKAGE AND DELIVEYR
 

APPLICATION INDUSTRIES
 

CONVEYORS EPC/BOT CONTRACTING CAPABILITY 
 

VARIOUS CONVEYOR SPARE PARTS SUPPLY 

 

AERIAL VIEW OF OUR FACTORY   

 

INTELLIGENT PRODUCTION & TESTING 
 

CERTIFICATES & HORNORS

BRANCHES & OFFICES

TEAM BUILDING

LONG-TERM STRATEGIC COOPEATORS

MAIN CUSTOMERS

CUSTOMERS VISITS

DOMESTIC & OVERSEAS EXHIBITIONS
 

SINGING CEREMONY

GLOBAL BUSINESS NETWORK

 

 

B /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: CE, ISO
Pulley Sizes: Kk
Manufacturing Process: Forging, Casting
Material: Carbon Steel
Surface Treatment: Smooth, Rubber or Ceramics
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Port, Dock, Energy, Cement, Metallurgy, Steel
Samples:
US$ 7/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pulley

Can V pulleys be customized for specific machinery and equipment?

Yes, V pulleys can be customized to meet the specific requirements of machinery and equipment. Here’s an explanation of how V pulleys can be customized:

1. Pulley Material:

V pulleys can be customized in terms of material selection. Different materials, such as cast iron, steel, aluminum, and plastic, offer varying levels of strength, durability, and corrosion resistance. The choice of pulley material depends on factors like the application environment, load capacity, and operating conditions. Customizing the pulley material ensures compatibility and optimal performance in specific machinery and equipment.

2. Pulley Dimensions:

The dimensions of V pulleys can be customized to match the requirements of machinery and equipment. This includes the diameter, width, and groove profile of the pulley. By adjusting these dimensions, the pulley can be tailored to provide the desired speed ratio, torque transmission, and belt compatibility. Customizing the pulley dimensions ensures proper power transmission and efficient operation in specific applications.

3. Keyways and Bores:

V pulleys can be customized with keyways and bores to securely fit onto shafts or spindles of machinery and equipment. Keyways are slots on the pulley that align with corresponding key slots on the shaft, preventing slippage and ensuring a positive drive connection. Bores are customized to match the diameter and configuration of the shaft. Customizing keyways and bores allows for a precise and secure fit, eliminating any potential for misalignment or movement during operation.

4. Coatings and Finishes:

V pulleys can be customized with coatings and finishes to enhance their performance and durability. Coatings such as zinc plating or powder coating provide corrosion resistance, protecting the pulley from environmental factors. Finishes like black oxide or anodizing can improve the pulley’s aesthetics and surface hardness. Customizing coatings and finishes ensures the pulleys can withstand the specific operating conditions and extend their service life.

5. Special Features:

In some cases, V pulleys can be customized with special features to meet unique requirements. This may include adding balancing features for high-speed applications, incorporating additional mounting holes or brackets, or modifying the pulley design to accommodate specific accessories or components. Customizing pulleys with special features allows for seamless integration with specific machinery and equipment.

Customization of V pulleys is typically done in collaboration with manufacturers or suppliers who specialize in power transmission components. They can provide engineering expertise and guidance to ensure that the customized pulleys meet the specific requirements and performance expectations of the machinery and equipment.

In conclusion, V pulleys can be customized in terms of material, dimensions, keyways, bores, coatings, finishes, and special features to suit the needs of specific machinery and equipment. Customization ensures compatibility, optimal performance, and reliable power transmission in diverse applications.

pulley

Can V pulleys be used in both simple and complex mechanical systems?

Yes, V pulleys can be used in both simple and complex mechanical systems. Their versatility and effectiveness make them suitable for a wide range of applications. Here’s a detailed explanation:

1. Simple Mechanical Systems:

In simple mechanical systems, V pulleys are often used in basic power transmission setups. These systems typically involve a single driving pulley connected to a driven pulley by a V-belt. The simplicity of the setup allows for easy installation and maintenance.

Simple mechanical systems utilizing V pulleys are commonly found in applications such as:

  • Small machinery and equipment
  • Home appliances
  • Power tools
  • Fans and blowers
  • Pumps

2. Complex Mechanical Systems:

V pulleys are also employed in complex mechanical systems where multiple pulleys, belts, and components are interconnected. These systems require precise power transmission, synchronization, or speed control.

Complex mechanical systems that utilize V pulleys can be found in various industries, including:

  • Automotive: V pulleys are used in engines, transmission systems, and accessory drives.
  • Manufacturing: V pulleys are found in conveyor systems, industrial machinery, and production equipment.
  • Agriculture: V pulleys are used in tractors, harvesters, and irrigation systems.
  • Mining: V pulleys are employed in conveyor belts for material handling.
  • Construction: V pulleys are used in construction machinery and equipment.
  • HVAC (Heating, Ventilation, and Air Conditioning): V pulleys are utilized in air handling units, fans, and compressors.

3. Advantages in Both Simple and Complex Systems:

V pulleys offer several advantages that make them suitable for both simple and complex mechanical systems:

  • Cost-Effective: V pulleys are generally affordable and provide efficient power transmission at a lower cost compared to other drive systems.
  • Wide Range of Speed Ratios: By using pulleys of different sizes, V-belt drive systems can achieve a wide range of speed ratios to meet specific application requirements.
  • Shock Absorption: The elasticity of V-belts allows them to absorb shock and vibration, reducing stress on the pulleys and other components.
  • Quiet Operation: V-belt drive systems produce less noise compared to direct drives, making them suitable for applications where noise reduction is desired.
  • Easy Installation and Maintenance: V pulleys are relatively simple to install and maintain, making them accessible for various users and applications.

Overall, the versatility, reliability, and cost-effectiveness of V pulleys make them viable options for both simple and complex mechanical systems, providing efficient power transmission in a wide range of applications.

pulley

How do V pulleys differ from other types of pulleys?

V pulleys, also known as V-belt pulleys or sheaves, have distinct characteristics that set them apart from other types of pulleys. Here’s an explanation of how V pulleys differ from other pulleys:

1. Groove Shape:

The most notable difference between V pulleys and other pulleys is the shape of the groove on their outer circumference. V pulleys have a V-shaped groove, which is specifically designed to accommodate V-belts with a trapezoidal cross-section. This groove shape provides a wedging action that enhances the grip between the pulley and the belt, reducing the likelihood of slippage.

2. Friction-Based Power Transmission:

V pulleys utilize a friction-based power transmission system. The V-belt wraps around the V pulley, creating a frictional contact between the belt and the groove. This friction allows for the transfer of rotational motion and torque between the driving source and the driven component. In contrast, other types of pulleys, such as flat pulleys or timing pulleys, may employ different mechanisms, such as flat belts or toothed belts, for power transmission.

3. V-Belt Compatibility:

V pulleys are specifically designed to work in conjunction with V-belts. V-belts are flexible rubber belts with a trapezoidal cross-section that match the V-shaped groove on the pulley. The shape and dimensions of the V-belt are precisely engineered to provide optimal contact and grip on the V pulley. This compatibility between the V pulley and the V-belt ensures efficient power transmission and reduces the risk of slippage.

4. Torque Transmission:

V pulleys are particularly suitable for high torque transmission. The wedging action created by the V-shaped groove and the corresponding shape of the V-belt allows for efficient power transfer even under heavy loads or during sudden changes in speed or direction. The design of V pulleys enables them to transmit higher levels of torque compared to some other types of pulleys.

5. Speed Variation:

Another distinctive feature of V pulleys is the ability to achieve speed variation in power transmission systems. By changing the diameter of the V pulley, different speed ratios can be achieved between the driving source and the driven component. This flexibility in speed control allows for proper matching of operational requirements and efficient power transmission.

6. Damping Effect:

The flexibility of V-belts and the slight elasticity of the rubber material used in V-belts provide a damping effect in V pulley systems. This helps absorb vibrations and shocks in the mechanical system, contributing to smoother operation, reduced noise, and increased component longevity.

7. Common Applications:

V pulleys are commonly used in various applications, including automotive systems, industrial machinery, HVAC systems, and power transmission systems in appliances. They are especially prevalent in systems where high torque transmission, speed variation, and reliable power transmission are required.

By understanding the distinctive features of V pulleys, engineers and designers can select the appropriate pulley type for specific applications, considering factors such as power requirements, torque transmission, speed control, and belt compatibility.

China supplier Electric Motorized Drive Head Steel Smooth PE PU Rubber Ceramic Surface Coated Lagging Roller Idler Belt Conveyor Drum Pulley of Conveyor System Component Parts   idler pulley	China supplier Electric Motorized Drive Head Steel Smooth PE PU Rubber Ceramic Surface Coated Lagging Roller Idler Belt Conveyor Drum Pulley of Conveyor System Component Parts   idler pulley
editor by CX